Boost savings by removing cold stabilisation

A proline-specific protease preparation has been commercially available from DSM Food Specialties since 2005. Called Brewers Clarex™, this product is a highly concentrated solution of a food grade, acid stable enzyme that exhibits a strong preference for cleaving protein chains next to proline residues. The enzyme is added during the primary fermentation phase and is currently marketed as an alternative to PVPP and/or silica treatments. The efficacy of the enzyme is illustrated by the fact that quantities of not more than two ml/hl wort are required to prevent chill haze formation and to produce beers that are completely stable.

Analytical monitoring methods for optimisation of technological processes

Dr.-Ing. Martina Gastl (nee Schütz), Dr. rer. nat. Dipl.-Ing. Klaus Hartmann, Dr. rer. nat. Dipl.-Ing. Markus Herrmann, Dr.-Ing. Matthias Keßler, Dr.-Ing. Stefan Kreisz, Dr.-Ing. habil. Martin Krottenthaler, Dr. rer. nat. Dipl.-Ing. Ralf Mezger, Dr.-Ing. Mark Schneeberger, Dr.-Ing. Frithjof  Thiele, Dipl.-Ing. (FH) Martin Zarnkow, Univ.-Prof. Dr.-Ing. habil. Werner Back, Faculty of  Technology of Brewery I, Scientific Centre for Nutrition, Land Use and Environment, Technical University Weihenstephan, Freising

Membrane filtration processes in breweries

The various possibilities available for filtering beer were one of the major items on the agenda in Bad Kreuznach. In this contribution, Brauwelt author Dr. Günther Arndt summarizes the different approaches and content of the lectures on the subject of this process step, a subject that continues to be of current interest.

Analytical monitoring methods for optimisation of technological processes

Suitable analytical monitoring methods for assessment of important technological processes are described in a three-part publication. The core messages from a lecture delivered by Univ.-Prof. Dr.-Ing. Werner Back at the 39th Technological Seminar 2006 are outlined. Part 1 (Brauwelt International No. 3 (2007), p. 162) covered the issues of malt quality and mashing as well as wort boiling. This Part 2 deals with the topics of fermentation, yeast technology, filterability and haze problems.

Kieselguhr sludge? Disposal problems?

Despite claims to the contrary, most breweries are still not “kieselguhr-free”. The majority of breweries in Germany and internationally, continue to use kieselguhr as a filter aid. In spite of this, or perhaps because of it, kieselguhr remains a subject of contention. To say that questions about disposal methods, which are best and which are legal, make for lively conversation, is an understatement. Therefore, methods currently available for disposal and recycling of kieselguhr sludge will be examined below.

Aspects of barm beer recovery

Barm beer can be recovered from excess yeast by means of suitable recovery systems. These include, in the main, centrifuge processes (decanters and disc centrifuges) and membrane separation techniques (cross-flow and vibration microfiltration) ([1], [2]). A multiplicity of parameters are used in order to evaluate whether barm beer can be returned to the brewing process or, indeed, if a recovery system is suitable in the first place. This contribution provides a general overview.

Innovative quick detection method for determining beer harming microorganisms

Even today conventional test methods still take three to five days. For this the quick detection method FastScan® only recently developed by the Scanbec GmbH (limited liability Company) in Halle, Germany, poses a real alternative. Already after two hours (after precultivation of 24 hrs) a reliable result can be achieved by this method.

Use of the combined stabilisation system and its impact on beer composition

The Combined Stabilisation System (CSS) is designed to improve the physical stability of beer through the adsorption of both haze forming proteins and polyphenols by the polysaccharide agarose. In 2005, Lion Nathan commissioned the first large scale CSS unit in the Tooheys Brewery, Sydney. The subsequent trials proved that the CSS has the ability to improve the physical stability of beer within the operational requirements of a large commercial brewery. Physical stabilisation by the CSS appears to occur by the selective adsorption of haze forming polyphenols, in particular prodelphinidin B3, and haze sensitive proteins whilst maintaining foam quality.

An operating expense analysis of the NORIT crossflow-microfiltration type BMF-200

Extensive discussions about kieselguhr-free filtration techniques during the past EBC-Congress in Prague showed, that membrane filtration systems became a serious competitor to kieselguhr filtration systems. In 2004, NORIT has developed a new Beer Membrane Filter (BMF), Type BMF-200. An operating expense analysis of this new beer membrane filter type was done at Oettinger Brewery in Oettingen/Germany, where this new filter type is in use for over eight months now.
The crossflow-microfiltration plant in the Oettinger Brewery was developed as a single-step beer clarification system without a separation step (see Fig. 1). Unfiltered beer is delivered to the cylindro-conical unfiltered beer buffer tank, while blending PVPP and Hydrogel.e. ...

Obolon Brewery installs state-of-the-art filtration

In recent years, kieselguhr filters had to comply with more stringent requirements both in terms of better performance and also in terms of filtrate quality. The Innopro Getra Eco kieselguhr candle filter, a new development from KHS, has everything it takes to fully meet both criteria.

In this paper, the Innopro Getra Eco filter will be described in more detail, taking a filter plant as an example that has been in operation, without any complaints whatsoever, for several years in Obolon Brewery in Kiev/Ukraine.
As of January 2002, the Innopro Getra Eco has filtered more than 10 million hl of beer at Obolon. The brewery wanting to produce a bright beer was more than satisfied with the result. Average haze is below 0.4 EBC (Sigrist 90°), a value of far below 0. ...

Gernep GmbH Etikettiertechnik

On the occasion of its 20th anniversary, Gernep GmbH will provide a comprehensive overview of its product line. Labelling machines for wet glue labelling, a combination of wet glue and self-adhesive labelling as well as wrap-around labelling will be exhibited. The "Labetta" series label-ling machines offer almost unlimited decoration possibilities due to flexible arrangement features. Retrofitting to suit new bottle and label formats is unproblematic and cost-effective thanks to the rotating guide element divided into segments. Individual options such as L or U-shaped neck applications and band-shaped labels can be set up easily and combined with standard body, shoulder and back labels without the slightest problem.