We can imagine that perhaps a few of the regular readers of this engaging periodical might be waiting for their strike liquor to heat up in preparation for mashing in. Perhaps, part of their routine might be to peruse this issue’s pages over a coffee while they wait. They might also want to begin casting a glance over their latest malt analysis to find what might be entered under the rubric of ‘gelatinization’, which could include ‘onset temperature’, ‘peak temperature’, ‘end set temperature’ and/or ‘pasting temperature’. One would do so in order to observe whether the old tried-and-true mashing regime might need to be tweaked with that new lot of malt that just arrived.

Synergistic effects and opportunities | Digital transformation is rapidly changing the brewing industry. How can breweries ensure their production is more efficient, sustainable and future proof? Following the merger with Schneider Electric, BRAUWELT International spoke to Jürgen Wölfl, Vice President Proleit Software Services, and Frederic Vanhove, Global Head of Sales at Proleit, about innovations, modularity and the synergistic effects that result from the collaboration.

Important control elements | The brewhouse is at the heart of beer production. A boiled, sterilised and hopped sugar solution is prepared from water, malt and hops, this is then fermented by yeast. Problems relating to water, malt and hops can often be easily remedied by optimising operation, including grinding, by adjusting the mashing process and wort boiling.

Ageing-relevant aldehydes | Ageing stability of beers pose a major challenge for brewers. Though many influencing factors such as heat or oxygen exposure are known to be beer ageing factors, there are still some unknown variables at work. In cooperation with 21 breweries, the Weihenstephan Research Center for Brewing and Food Quality has carried out tier monitoring from malt to wort and compared ageing-relevant aldehydes with the sensory characteristics of fresh beers and their ageing indicators.

Energy saving potentials | When energy costs are high, brewers are trying to find possibilities for saving energy. It is possible to optimise energy consumption in many sections, as evidenced by the article on energy optimisation on p. 162. However: to ensure high production quality, process measures have to operate smoothly both technically and technologically.

Biotransformation | Modern biotechnology has enabled the discovery of new enzymatic solutions that allow brewers to overcome limitations related to raw materials and brewing methods. The temperature stability improvement of enzymes plays a pivotal role in empowering brewers to develop mashing technologies that are more sustainable.
Great contribution | Not many brewers have made such a great contribution to the science and practice of malting and brewing as Professor Ludwig Narziß. Now his fundamental reference book “Abriss der Bierbrauerei” has finally been published in English.

High demands | Fluctuations in raw materials properties frequently necessitate process adaptations both in the hot as well as in the cold section of breweries. Use of biological sauergut or acid malt in the brewhouse has meantime become a widely accepted option for optimisation of beer properties in many German breweries.

A reason to celebrate | 20 years is not an eternity but still ample time to stockpile a few good stories to tell. Rolec Prozess- und Brautechnik GmbH in Chieming, Germany, celebrates its 20th anniversary this year. Wolfgang Roth and Karl Lechner founded the company on July 16, 2003. In this article, Managing Director Ralph Wittkopp discusses the brewing equipment manufacturer’s early days and their first forays into the USA, as well as their current success on a global scale as a supplier of process and brewing technology. He tells of how they have established themselves as a firm fixture in the brewing world and not just in the craft segment.

Sud Sixty Six | The novel brewhouse concept from banke GmbH combines many advantages in terms of technology, engineering and economy. With only two brew vessels and thus the smallest feasible footprint, a revolutionary 6 brews per day are achieved in 60 minutes of lautering time. Combined with the Exergon Brew energy management system, the lowest possible energy consumption can be achieved.

Energy monitoring 4.0 | As a state-owned brewery, the Staatliches Hofbräuhaus in Munich, Germany, feels it owes it to the environment and its customers especially to assume responsibility for better protection of our climate and act as a role model for other companies by adopting a clear position in this respect. In order to identify and realise potential savings in its consumption of steam, water and compressed air according to its environmental targets, an energy monitoring system has now been installed with the help of Endress+Hauser that makes consistent use of digitalisation.