AlloySius – From pre-masher to total mashing solution

Thorough mixing while mashing-in with a clear view of the grist and brewing water in a transparent chamber were the demands placed on the new pre-mashing system by BrauKon GmbH, Truchtlaching. The BrauKon AlloySius pre-masher was developed in cooperation with Banke process solutions which is based in Inning am Holz.

Introducing a new whirlpool concept

Due to the modifications to wort boiling systems in recent years, the length of time necessary for wort handling has been reduced, in some cases very significantly. The new whirlpool concept described below combines two of the most important functions of hot wort handling, namely, completely removing the solids from the wort and correcting the balance of wort aroma compounds. The wort exiting this newly designed whirlpool exhibits very low values for turbidity which allows for a shorter whirlpool rest, thus reducing thermal stress to the wort which in turn improves the flavor stability of the finished beer.

Two in one – unique post-evaporation

Many brewers who have worked with a coolship are still very enthusiastic about this system. The technological reasons relate not only to trub separation in the coolship but also involve gentle post-evaporation over its large surface area. But a coolship requires lots of space and is labour-intensive. The risk of microbiological infection of wort is not inconsiderable. These factors led to development of closed wort systems, these came to be widely accepted worldwide meanwhile with the advent of the whirlpool.

Wort boiling: proper evaluation of boil-off processes – Part 1: Basics of evaporation

With a loss-free boiling system without heat recovery, energy requirements during boiling are dependent only on overall evaporation. This series of articles is meant to shed some “light on boil-off processes” and to encourage readers to question some promises made. In the first part, the general basics of various types of evaporation are described, before going on to Part 2 where these are confirmed in industrial-scale tests. Part 3 deals with the differences in current widely used boiling systems. Part 4 addresses the question of how the necessary overall evaporation can be reduced in real terms.

Pasteurisation of carbonated soft drinks in PET bottles

The purpose of packaging for foodstuffs is on the one hand to protect the products from external impact, on the other hand it is supposed to prevent quality determining changes in-between production and consumption as far as possible. These goals are to be prioritised regardless of further requirements for the product, be it from the point of view of economy and ecology, logistics, marketing or availability of raw materials. This part of the article series on pasteurisation examines material and PET bottles production and also barrier coatings and closures.

Cylindroconical tanks: Enclosure design considerations

In the first part of the article which appeared in Brauwelt International No. 4(2006), page 246, the author addressed the quality criteria applicable to design of cylindroconical tanks. This second part deals with dimensioning of cooling areas. The advantages and disadvantages of enclosing tanks are discussed – and sample calculations are provided.

Handling chemicals safely

Consumers expect a very high and constant quality level from food products, cosmetics and drugs. The industries achieve this objective through the use of high-quality raw materials, modern process engineering, careful preparation and strict compliance with hygiene standards.

Weihenstephan standards for PDA interfacing

Systems for production data acquisition have become an essential part of modern-day beverage bottling. The data from the inspection units are of particular significance in this context, since they directly supply information on the production output actually being achieved, enabling important line statistics to be compiled. The market already offers inspection and PDA systems compliant with standards for production data acquisition in the beverage industry.

New 1 million hl brewhouse

At the beginning of May 2006, the new brewhouse of the Austrian Schwechat Brewery, Vienna was officially commissioned after a construction period of one year. Investments amounted to some 3 million Euro. In view of urban planning considerations, the brewery’s brewhouse had to be relocated to the headquarters. It was decided then and there to renew some major parts of the brewhouse to bring it up to current standards.

The upgrade of a lauter tun to a Lauterstar

In Spring 2005 a Dutch brewer decided to invest in the upgrade of their existing two lauter tuns. The existing systems were equipped with two-zone ring type wort collection. It was the aim of this project to improve extract yield without slowing down process time. This article investigates the results and improvements of this upgrade.

Changeover of brewhouse control system from Braumat to brewmaxx

Changeover of a control system always involves considerable risks for plant operators. It is only when compelling reasons exist that a decision is made in favour of a new system. Bavaria Brewery in Lieshout, Netherlands, decided to switch from Braumat PA 5700 to brewmaxx.