Gentle Boiling: a new dimension in wort preparation (Part 1)

Gentle Boiling is the long-term systematic development, combining vacuum evaporation technology and low vapour pressure boiling, with vapour pressure in the wort copper during boiling operated at ≤ 0.8 bar g. This system has become established in the brewing industry since Ziemann Ludwigsburg launched it in 2000. This first part of a two-part publication deals with technology of vacuum evaporation. Part 2 will cover the new generation of internal boilers and their influence on the boiling process in modern breweries.

Step-by-step optimisation of a bottle washing machine

The increasing costs of energy and raw materials lead drinks manufacturers to constantly seek out and utilise sources of potential savings. In the bottle filling sector, the cleaning of returnable glass bottles is one of the key areas incurring costs. To significantly lower the energy consumed in this area, all of the decisive process parameters must be taken into account. In a range of bottle washing machines, Ecolab has reduced caustic concentrations and lowered maximum bath temperatures, thereby making a major contribution to energy efficiency and conservation of resources.

Measures for raising yield of bitter substances in beer brewing (Part 4)

In parts 1 – 3, reasons for inadequate yield of bitter substances in conventional brewing processes were described. This part deals with possibilities for significantly increasing bitter substance yield in brewing. Many considerations put forward here may not be new, but simply optimising individual process steps without analysing their effects on other process steps does not result in a more economic use of bitter substances. Hertel GmbH recognised this and developed a process including equipment that can be retrofitted in any brewery, making it possible to more than double yield of bitter substances in brewing in some instances.

Milling technology for breweries and distilleries

With 150 years of experience in grain processing Buhler has also become a leading technology partner for grain and malt handling, cleaning, storage and grinding for breweries and distilleries to make more out of the raw material. The following article introduces its milling technology for breweries and distilleries.

The heavy demand at drinktec 2009 in Munich and the results of the subsequent market analysis prompted GEA Brewery Systems to develop this innovative concept. The analysis of the brewing behaviour and the brewing capacity of medium-sized breweries resulted in the demand for brewing plants for quantities between 40 and 100 hl. Building large brewhouses smaller was not the issue.

Creating standardized soil in bottles for the validation of bottle washers

Washing returnable bottles is of great importance for a brewery, and therefore every brewery should strive to gather the knowledge necessary for the most suitable configuration for its bottle washer. The determining factors are operating efficiency and environmental impact, as bottle washing is a very cost-intensive process, which utilizes a large amount of resources. Additionally, the returned bottles must exhibit a certain level of cleanliness to facilitate their continued use. But how can the success of a bottle washing procedure be measured and evaluated? How effective is it?

Measures for raising yield of bitter substances in beer brewing (part 2)

This series of contributions will identify the reasons for inadequate yield of bitter substances. The various mechanisms that come into play, necessary for transferring bitter substances from hops to finished beer, are discussed item by item. In part 1, the extraction process step was described in detail (BRAUWELT International 2 2010, pp. 92 - 95). The second part deals with dissolution and isomerisation of bitter substances. The last part describes new equipment designed on the basis of the findings. Such equipment can significantly increase bitter substance yield in beer brewing so that consumption of hops can be considerably reduced.

Australia’s Rathbone Wine Group relies on Bavarian technology

Australia currently ranks sixth among the world’s largest wine producers. Per-capita consumption is rising continuously, and Australian wine exports are going up significantly. More than 70 percent of the harvest is exported, mainly to the US and the UK, but also increasingly to non-English speaking countries. Some of the wine remaining on the Australian continent is packaged in bag-inboxes as “cask wine”, but many award-winning wines are also filled in glass bottles “down under”. The Rathbone Wine Group, headquartered in Melbourne, has installed a new bottling line, with the complete dry section including the control system supplied from Germany by Ziemann-BMS Maschinenfabrik.

Optimizing brewhouse tech nology with reference to dimethyl sulfide

Free dimethyl sulfide (DMS) can produce an aroma in finished beer, which is reminiscent of cooked vegetables. DMS splits off from S-methylmethionine (DMS-P) above approximately 70 °C and is therefore present throughout all thermal handling steps in the production of malt and wort. In this article, the thermokinetic conditions under which S-methylmethionine decays will be described by means of an example involving a reduction in the duration of the wort boiling process for purposes of time and energy saving measures. The decay of DMS-P over the course of thermal brewing processes is examined and defined by Zürcher et al. as a reaction of the first order. A number of experimental trials were carried out, which made quantifying DMS-P degradation during thermal brewing processes possible. Additionally, for a defined period during boiling, the wort was not heated, reducing the total evaporation from eight to approximately five percent.

Design of brewhouse CIP plants – New practical experience (Part 2)

Like the first part of the series (published in BRAUWELT International No. 1, 2010, pp. 22 - 25) this article does not describe the design of CIP plants and the usage of cleaning agents in all details, but tries to identify – or rather:

Design of brewhouse CIP plants – New practical experience (Part 1)

Without cleaning, a proper brewing process is not possible. Each plant operator is entitled to expect best CIP results in order to meet the high quality standards for the beer production without any interference of the brewhouse efficiency. Tidiness and hygiene are mandatory and primary focused after the CIP process. If everything is done correctly, the results are good and there is no cause for concerns. But that is not the rule from the authors’ point of view. The following article does not describe the design of CIP plants and the usage of cleaning agents in all details, but tries to identify – or rather: reveal – technical and technological sources of error with appropriate criticism.