Smartwatch on wrist (Photo: Angus Gray on Unsplash)

Digital assistants | Without suitable IT/OT systems, it is practically impossible to operate filling plants efficiently. However, smartwatches, so-called wearable devices, hardly play a role. But their potential is enormous and use of same is nowadays possible without any problems.

Apple (Photo: Joshua Rao on Unsplash)

Reaction kinetics studies | Gentle handling of beverages during the preservation steps is becoming increasingly important, particularly for products with sensitive ingredients. Relationships between chemical changes and microbiological deactivation could have the potential of retaining valuable ingredients, e.g. L-ascorbic acid, in juices.

PET soda pop bottles on a conveyor belt (Photo: KHS)

New line | On the booming beer market in Cameroon one local brewery isn’t simply out to make a few fast bucks – or francs – but is instead going for sustainability, high-quality products and future-proof technology. This strategy is proving extremely successful and has made Union Camerounaise de Brasseries the market leader in major cities. Now KHS has implemented a new PET line at UCB.

Rothaus brewery, exterior (Photo: Rothaus)

Key to success | To make a long story short, there are a minimum of four key factors behind the success of the Badische Staatsbrauerei Rothaus AG: a clear commitment to the home region, the Black Forest; popular beers like the Tannenzäpfle that are well known well beyond regional borders; quality beyond reproach; and, last but not least, ongoing investment in technical facilities. In its anniversary year 2021 – Rothaus has been brewing now for 230 years – another major project has been launched, the complete modernisation of a 50 000-bottle line for glass renewables. In this project the redesign of the palletising area including the pallet transport has already been successfully completed.

Empty beer bottles on a conveyor belt

New and stock machines | Buying a new bottle cleaning machine is a major investment for breweries. Accordingly, these should comply with all requirements relating to a modern machine supplied with a manufacturer’s warranty. On the one hand, reusable empties have to be cleaned flawlessly, on the other hand, economic factors such as water, energy or caustic consumption play a major role. This article provides an overview of the most important parameters to be checked.

Radegast cans in the filler (Photo: KHS)

Light, compact and convenient | The beverage can is experiencing something of a renaissance. More and more of this type of container are being sold practically all over the globe, with a rise in market shares to match. In Germany, for example, this number rose from 2.85 billion in 2017 to over 3.9 billion in 2019 (source: Statista). The forecast is for further growth. As one of the world‘s leading manufacturers of filling and packaging equipment, KHS GmbH has now expanded its tried-and-tested technology for both the high- and medium-capacity ranges.

Green oranges hanging from a tree (Photo: Fahd Khan auf Unsplash)

Gently mixing products | This is a topic under perpetual discussion. Economic comparisons, in particular, form the basis for making decisions when choosing a process or when considering the investment required to implement a continuous process. Aside from economic considerations, aspects such as the duration of the process, how well it can be automated and the level of product losses as well as the costs and labor associated with cleaning and maintenance are all very important for manufacturers concerned with upholding high quality standards, since these factors affect the quality and influence the final product during the process.

Brewhouse (Photo: Ruslan Olinchuk)

Green hydrogen | A continuously growing number of companies are choosing to reduce their CO2 footprint or even achieve CO2 neutrality. For production companies, including those from the brewing sector, this often raises the question of how to provide process heat in a climate-neutral way. The use of green hydrogen in boiler systems represents a significant opportunity. As well as generating a high boiler efficiency rate of up to 98 %, its combustion is entirely CO2 neutral. The following technical report focuses on solutions using hydrogen boilers and on technical measures for safe, clean hydrogen combustion.

Innofill Can DVD can filler from KHS, installed at the traditional Apatin Brewery in 2020

Long partnership | Molson Coors is one of the biggest brewery groups in the world. The Serbian plant run by its subsidiary Apatinska Pivara Apatin has relied on technology engineered by KHS for over four decades. The long and trusting partnership between the two companies was recently further cemented by conversions to two of the brewery’s glass lines and the procurement of a KHS Innofill Can DVD can filler. As a result of these extensive modernization measures, Apatin Brewery has been able to greatly optimize its line efficiency and product quality. The traditional brewery also benefits from improved hygiene and savings in energy and media.

Concentrated impurities | Modern machines for washing bottles, with their combination of chemical, thermal and mechanical cleaning functions, ensure that containers are cleaned properly. Nevertheless, the introduction of organic and inorganic impurities into the cleaning solution derived from adhesives and labels often presents special challenges. Caustic filtration and filtration of liquid in the water zone can offer more security in achieving the desired cleaning effect.

Spirals for the vertical conveying of bottles on the filling line with infeed and discharge at different heights

Taking things to a new level | The demands made of a line layout have dramatically changed over the years. The amount of space available is now one of the most important factors when designing a new line or expanding an existing setup. Free access areas for safe and cost-efficient maintenance are also essential. The creation and use of new levels is one good way of making the best and most cost-efficient use of the available space.

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